Where DesignKayaks are made

With modern roto molding techniques based on temperature control we produce high quality 3-layer PE sea kayaks. All stages are computer controlled and carefully monitored to secure a consistensy and high quality across all our models.

All kayaks are molded with a relentless eye on quality. Each model and color has its own unique program and specifications.

To ensure that the complex 3-layer molding is perfect, data is closely monitored by our expert manager at the factory, Jurgens Fourie.

With our carefully mixed recipes we are able to create both light, durable, rigid and beautiful sea kayaks in a wide range of colors.

We take pride in creating consistent and super high quality sea kayaks suitable for any conditions and waters around the world.

Making a high end 3-layer PE sea kayak is a complex proces where many factors need to be kept in check to get a perfect result each time.

While the computer is the core to secure high quality in the molding process it takes a steady hand and a keen eye to fit bulkheads, lines, bungees and a seat perfectly into a kayak. The assembly of our kayaks once the hull is molded is always done manually by one of our trained expert assemblers.

Even though many things can be controlled and managed by computers, Shanick’s skilled human touch is crucial when the hull is finished and the kayak needs to be assembled.

Our factory is one of the key elements in our business model. To lower cost in the supply chain for our partners around the world, they buy directly from the factory.

The kayaks are then shipped anywhere in the world from George. This means that we can bypass distributors and agents that would otherwise take a cut. This is the way we ensure that you get a high quality product.