Our factory is located in George, South Africa, near the well-known surf spot Victoria Bay, in the heart of the scenic Garden Route. This facility is 100% owned by DesignKayaks International and serves as the backbone of our production and product development.
At DesignKayaks, we combine modern rotational molding technology with hands-on craftsmanship to produce high-quality, three-layer polyethylene sea kayaks. Temperature-controlled molding ensures consistency, and every step of the process is carefully monitored using computer-controlled systems. However, even the most advanced technology has its limits—creating a truly great kayak still requires human expertise.
To ensure that the complex 3-layer molding is perfect, data is closely monitored at all times.
Once a kayak leaves the mold, our skilled team takes over. Every bulkhead, line, bungee, and seat is fitted by hand, ensuring each kayak meets our exacting standards. Precision in assembly is critical, and our experienced craftsmen and women play a vital role in guaranteeing the durability, performance, and comfort of every kayak we produce.
Our approach to manufacturing is centered not just on product quality but also on creating a sound and human-focused working environment. We take pride in fostering a workplace where employees are engaged in the process, value their craftsmanship, and have a real sense of ownership over the kayaks they help build. This approach not only enhances product quality but also strengthens our team’s dedication to what we do.
Making a high end 3-layer PE sea kayak is a complex proces where many factors need to be kept in check to get a perfect result each time.
Product development is a constant priority for us. We work relentlessly to refine our designs, improve durability, and ensure our kayaks meet the demands of paddlers worldwide. Each model and color has a dedicated production program with precise material formulations that balance weight, strength, and aesthetics.
From our factory in George, we ship kayaks directly to partners and distributors worldwide, ensuring efficient delivery and competitive pricing. Whether for coastal touring, expeditions, or everyday paddling, our kayaks are built to perform in all conditions, wherever our customers take them.
Even though many things can be controlled and managed by computers, a skilled human touch is crucial when the hull is finished and the kayak needs to be assembled.
And we love to share our knowledge
Configure hull, line, bungee and hatch colors
Designed at our offices and waters of Denmark
Uncompromizing quality
at a great price